Tag Archive for: recycle

Join the Million Plus recycling initiative

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Polyco, a South African not-for-profit organisation that aims to reduce the amount of polyolefin waste in landfills, has launched a new recycling initiative called Million Plus. This recycling revolution encourages South Africans to commit to using plastic responsibly by keeping used packaging out of the environment and landfills. Their main goal is to get South Africans to recycle their packaging waste.

“It is unapologetically an initiative to change the country’s behaviour and get more South Africans recycling their plastic packaging,” reads the initiative’s manifesto. Million Plus aims to get over one million citizens to take the pledge on the website and add their names to the list of other committed recyclers. 

The initiative aims to create a recycling revolution. Each signatory is encouraged to recruit others and spread the word about the importance of recycling. By doing so, recycling will become the norm and a new reality whereby the South African environment is protected from litter and the recycling industry is further supported for the good of the national economy.

What does a Million Plus recycler do?

All committed recyclers should employ the following daily practices and habits:

  1. Recycle all the plastic packaging that you buy, instead of discarding it in a general waste bin.
  2. Encourage friends, family and colleagues to recycle.
  3. Tell Polyco how your recycling is collected (or where you drop off your recycling) so that they can create an accurate database of local recycling companies for the benefit of others.

Recycling can make the difference

South Africa has a well-established recycling industry that provides income for around 60 000 South Africans and helps to keep valuable materials out of the environment and in circulation. Recycling is an easy change to make in the home; simply separating waste into different materials can make a big difference to the environment and the economy.

Every South African can make a difference that has far-reaching benefits. If one million people commit to this cause and start recycling their waste at home, then South Africa will be a cleaner and more sustainable place in which to live. Join the recycling revolution by signing up on the Million Plus website and start spreading the word about the importance of recycling.

Visit millionplusrecyclers.co.za for more information.

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Plastics SA represents all sectors of the South African plastics industry. ​Together with our associations, we play an active role in the growth and development of the industry and strive to address plastics related issues, influence role-players and make plastics the material of choice.

​Plastics SA has been mandated to ensure a vibrant and sustainable plastics industry in South Africa. The plastics sector is uniquely placed to meet the needs of a sustainable society and to deliver solutions to many challenges such as recycling, climate change, water scarcity, resource usage and energy recovery.

For more news, updates and information on the South African plastics industry, follow us on Facebook, Twitter, Instagram, YouTube, LinkedIn and Pinterest.

How PS packaging is recycled in South Africa

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Polystyrene (PS) is a highly popular packaging polymer, not just in South Africa but around the world, too. It is used to manufacture a variety of products, from fruit punnets and supermarket food trays to disposable coffee cups and plastic cutlery. PS is fairly easy to recycle and has many beneficial uses – including the manufacture of seedling trays, picture frames and even lightweight building blocks for the construction industry.

Most of the plastics used for packaging applications are mechanically recycled in South Africa. These materials are often picked, sorted and washed by hand before being processed. PS follows a similar process when it is sent to a recycling facility to be turned into recyclate. The plastic waste is granulated and extruded before being sold back to plastics manufacturers.

How PS packaging is recycled

Firstly, discarded PS packaging is collected by waste management companies and informal waste pickers working at local landfills. They source and collect the waste before baling them for transport. These bales of plastic waste are then taken to recycling facilities where the process begins. 

The plastic bundles are undone and the waste materials are separated by polymer type and grade. Due to the many food contact applications of PS packaging, these materials will have various qualities and degrees of cleanliness. The PS waste is first cleaned to remove any dirt and food contaminants. PS should be scraped clean or rinsed in used dishwashing water. South African polystyrene recyclers that manufacture lightweight bricks and screeds don’t require the materials to be pristine. However, the cleaner the waste, the better.

The PS waste is then shredded into small bits. These particles are then fed into a large heated extruder which melts the plastic under pressure and extrudes it into ingots. These bars of PS polymer are then granulated or cut into pellets and packed for sale to plastics manufacturers. Recycled PS is used to manufacture numerous products, such as clothes hangers, picture frames, cornices, hair combs and plastic rulers.

PS can be reused in the home

This polymer is extremely lightweight and semi-flexible. Consumers should always aim to reuse their PS takeaway containers and sealable fruit punnets. Hamburger clamshells or grape punnets are ideal for storing leftover food in the fridge. Polystyrene cups can also be washed and reused for children’s parties where kids may drop cups on the floor by mistake. Plastic cutlery should always be cleaned and reused as it is ideal for picnics and large outdoor gatherings.

The flexibility, lightweight and non-toxicity of this polymer lends itself to reuse in the home, making PS a highly valuable packaging polymer. By reusing these products, consumers can save a lot of money. If discarding PS is necessary, at least it can be recycled, which benefits the local economy and the environment.

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Plastics SA represents all sectors of the South African plastics industry. ​Together with our associations, we play an active role in the growth and development of the industry and strive to address plastics related issues, influence role-players and make plastics the material of choice.

​Plastics SA has been mandated to ensure a vibrant and sustainable plastics industry in South Africa. The plastics sector is uniquely placed to meet the needs of a sustainable society and to deliver solutions to many challenges such as recycling, climate change, water scarcity, resource usage and energy recovery.

For more news, updates and information on the South African plastics industry, follow us on Facebook, Twitter, Instagram, YouTube, LinkedIn and Pinterest.

PS plastic successes in South Africa

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Polystyrene (PS) is the sixth most widely recycled polymer in South Africa. This plastic is lightweight and durable – most commonly used in the food and restaurant industry. In fact, just over 5500 tonnes of PS was recycled in South Africa last year. It is one of the most widely-used polymers for food storage and takeaway containers, making it a valuable polymer for the economy.

South Africa has some of the highest recycling rates in the world – last year we recycled 15% more plastic than Europe. Of this volume, PS packaging was the sixth-highest polymer in terms of volume processed. Most of the PS plastic waste comes in the form of fruit and vegetable punnets, meat punnets, takeaway cups and plastic cutlery. These materials are recycled into seedling trays, toys, hair combs and lightweight cement blocks for the building industry.

PS plastic recycling is a successful industry

PS waste is a fairly common material processed at South African recyclers because it is readily available due to its popularity in various industries. PS is popular in retail applications, such as clear food containers, as well as in the food and drinks sector. It also has many uses in the construction industry as expanded polystyrene is a perfect insulator and lightweight building material. 

The end-markets for clear containers and expanded packaging polymers, such as PS, are growing steadily year-on-year. The biggest end-market for recycled PS is plastic furniture, followed by domestic houseware. A small portion of recycled PS is sold to the construction sector, although this is a rapidly-growing end-market for this type of recyclate.

PS has a number of beneficial properties

PS is a unique combination of durability, economic viability and environmental performance. It has a low carbon footprint and uses very little energy to manufacture and recycle. One of the main advantages of expanded polystyrene is its resistance to heat, making it ideal for use as coffee cups, food containers and cutlery. PS is non-toxic and non-reactive, which makes it perfect for food contact applications and to prolong the shelf life of edible products. 

High-impact PS is transparent and durable, which is why it is commonly used for fruit punnets and CD cases. It shows off the product contained within, while also protecting it during transport and sale. This type of PS is also used to make retail coat hangers, laboratory ware, printers and keyboards, as well as computer and television housings.

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Plastics SA represents all sectors of the South African plastics industry. ​Together with our associations, we play an active role in the growth and development of the industry and strive to address plastics related issues, influence role-players and make plastics the material of choice.

​Plastics SA has been mandated to ensure a vibrant and sustainable plastics industry in South Africa. The plastics sector is uniquely placed to meet the needs of a sustainable society and to deliver solutions to many challenges such as recycling, climate change, water scarcity, resource usage and energy recovery.

For more news, updates and information on the South African plastics industry, follow us on Facebook, Twitter, Instagram, YouTube, LinkedIn and Pinterest.

How PP packaging is recycled in South Africa

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Polypropylene (PP) is one of the most widely-recycled packaging polymers in South Africa. It is used to manufacture dairy containers, plastic furniture, homeware and a variety of other semi-flexible products. PP is quite easy to recycle and has many beneficial uses – including the manufacture of fibres for woven products.

Most of the plastics used for packaging applications are mechanically recycled in South Africa. These materials are often picked, sorted and washed by hand before being processed. PP follows a similar process when it is sent to a recycling facility to be turned into recyclate. The plastic pellets can either then be melted into other PP products or extruded into a fibre.

How PP packaging is recycled

Firstly, discarded PP packaging is collected by waste management companies and informal waste pickers working at local landfills. They source and collect the plastic before bailing them into bundles for transport. These bundles of plastic waste are then taken to recycling facilities where the process begins. 

The plastic bundles are undone and the waste materials are separated by polymer type and grade. Due to the many applications and products made using PP, these materials will have various qualities. The plastic waste is cleaned thoroughly to remove any dirt and contaminants. This makes sure that the PP recyclate batch is pure. Any contaminants or debris could spoil the entire batch and ruin the quality of the end product.

The PP waste is shredded into small bits. These particles are then fed into a large heated extruder which melts the plastic and extrudes it into fibres. These fibres of PP polymer are either sold to textile companies for use in woven products, or they are cut into pellets and bailed for sale to plastics manufacturers. Recycled PP is used to manufacture numerous products, such as garden twine, dustbins, shopping baskets, coathangers, flower pots and outdoor furniture.

PP can be reused in the home

This polymer is highly durable and can withstand a lot of wear and tear. Consumers should always aim to reuse their PP dairy tubs and homeware before discarding them. Ice cream tubs are the perfect storage containers for leftover food. They also make quick and easy water bowls for pets. Similarly, butter tubs can be used to store workshop equipment or any bits and bobs needed around the house.

The flexibility, durability and non-toxicity of this polymer lends itself to reuse in the home, making PP a highly valuable plastic. By reusing these products, consumers can save a lot of money. If discarding PP is necessary, at least it can be easily recycled, which benefits the local economy and the environment.

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Plastics SA represents all sectors of the South African plastics industry. ​Together with our associations, we play an active role in the growth and development of the industry and strive to address plastics related issues, influence role-players and make plastics the material of choice.

​Plastics SA has been mandated to ensure a vibrant and sustainable plastics industry in South Africa. The plastics sector is uniquely placed to meet the needs of a sustainable society and to deliver solutions to many challenges such as recycling, climate change, water scarcity, resource usage and energy recovery.

For more news, updates and information on the South African plastics industry, follow us on Facebook, Twitter, Instagram, YouTube, LinkedIn and Pinterest.

Plastic packaging type 5 – PP

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Modern life as we know it would not be possible without plastics and plastic packaging. They keep our goods protected, our food fresh and are vital for the functioning of daily life, whether we are aware of it or not. Plastics have many advantages, including cost-effective production and being easy to recycle and reuse. Plastics need to be recycled properly in order to maximise their economic value and to minimise their environmental impact.

To understand more about plastics, we will shed some light on the different types of polymer, their benefits and their recyclability properties, including what products can be made from recycled plastic. We will go according to the material identification codes found on plastics. These are numerical symbols from one to seven that are used to identify the type of plastic.

This coding system is used around the globe by recyclers, waste management companies and plastics manufacturers. It enables them to separate and sort plastics so that they can be processed according to the main polymer present. All plastic packaging should display these material identification codes. The fifth polymer used for plastic packaging is polypropylene (PP).

What is PP?

PP is a hardy, flexible and versatile polymer that is used to manufacture a variety of moulded products, such as dairy tubs for butter and ice cream, plastic furniture, buckets, car bumpers, fibres and woven cloth. PP is the fourth-most commonly recycled polymer in South Africa due to its various applications in daily life. Just under 62 000 tonnes of PP were recycled in South African facilities during the 2018 financial year.

Polypropylene is a member of a group of plastics known as polyolefins. Structurally, it is similar to polyethylene, the difference being that every other carbon in the backbone chain has a methyl group attached to it. Its durability and flexibility make it the perfect polymer for packaging and woven products. Recycling figures for PP over the past five years have shown steady growth, year-on-year. This can be attributed to the fact that more applications are being developed for PP and that a well-established collection network exists. 

Benefits of PP packaging

PP has numerous unique characteristics that make it a valuable packaging material. It is one of the most widely-used plastics in everyday life. PP holds colour well, doesn’t absorb water and is ideal for such robust applications as moulded luggage and storage boxes, woven bags and carpet backings, houseware and tools. Its flexibility also allows plastics manufacturers to make hinged products from PP, such as clip-on lids for plastic containers.

PP is a non-toxic and non-reactive plastic, so it can be used in the food and beverage industry to store goods for consumption. The hollow nature of the fibre gives it excellent water (and sweat) absorption properties in clothing and other woven fabrics. These characteristics and benefits make PP a highly valuable plastic packaging material and one of the most recycled polymers in South Africa.

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Plastics SA represents all sectors of the South African plastics industry. ​Together with our associations, we play an active role in the growth and development of the industry and strive to address plastics related issues, influence role-players and make plastics the material of choice.

​Plastics SA has been mandated to ensure a vibrant and sustainable plastics industry in South Africa. The plastics sector is uniquely placed to meet the needs of a sustainable society and to deliver solutions to many challenges such as recycling, climate change, water scarcity, resource usage and energy recovery.

For more news, updates and information on the South African plastics industry, follow us on Facebook, Twitter, Instagram, YouTube, LinkedIn and Pinterest.

How PE-LD packaging is recycled in South Africa

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Low-density polyethylene (PE-LD) is the most widely-recycled packaging polymer in South Africa. It is used to manufacture grocery packets, plastic films, plastic sheets, flexible hoses and cable insulation. PE-LD is fairly easy to recycle and has many beneficial uses – making it the most popular packaging material in the country.

Most of the plastics used for packaging applications are mechanically recycled in South Africa. These materials are often picked, sorted and washed by hand before being processed. PE-LD follows a similar process when it is sent to a recycling facility to be turned into recyclate. Interestingly, there is a 100% conversion rate for PE-LD, meaning that none of the recyclate is wasted or left behind.

How PE-LD packaging is recycled

Firstly, discarded PE-LD packaging is collected by waste management companies and informal waste pickers working at landfills. They source and collect the plastic before bailing them into bundles for transport. These compacted bundles of PE-LD waste are then taken to recycling facilities where the process begins. 

The PE-LD bundles are undone and the plastic is separated by grade. Due to the many applications and products made using PE-LD, the materials will have various qualities. The plastic waste is cleaned thoroughly to remove any dirt, debris and contaminants. This makes sure that the PE-LD recyclate batch is pure. Any contaminants or dirt could spoil the entire batch and ruin the quality of the end product.

The PE-LD waste is then fed into a large shredder that turns the plastic into thin strips. These shreds of plastic sheets are then fed into a second washer and float tank, where grains of sand and dirt sink to the bottom of the water tank. The plastic floats on the surface of the water and is skimmed at the end of the tank. 

The plastic shreds are then dried and fed into a large oven which melts the plastic into a new sheet that is cooled and dried. This sheet of PE-LD polymer is bailed and sold back to plastics manufacturers and packaging producers. Recycled PE-LD is used to manufacture numerous flexible products, such as bin liners, flexible buckets, irrigation hoses and construction sheeting.

PE-LD can be reused in the home

This polymer is highly durable and can withstand a lot of wear and tear for its weight. Consumers should always aim to reuse their PE-LD packets and plastic sheets before discarding them. Sandwich bags can be washed and reused, as can Zip Lock bags. Grocery bags made from PE-LD can be used again and again when visiting the supermarkets. 

Contractors and painters can reuse their black plastic sheeting multiple times before throwing it away. The flexibility, lightweight and durability of this polymer lends itself to multiple reuses, making PE-LD a valuable plastic. By reusing these products, consumers can save a lot of money. If discarding PE-LD is necessary, at least it can be recycled, which benefits the local economy and the environment.

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Plastics SA represents all sectors of the South African plastics industry. ​Together with our associations, we play an active role in the growth and development of the industry and strive to address plastics related issues, influence role-players and make plastics the material of choice.

​Plastics SA has been mandated to ensure a vibrant and sustainable plastics industry in South Africa. The plastics sector is uniquely placed to meet the needs of a sustainable society and to deliver solutions to many challenges such as recycling, climate change, water scarcity, resource usage and energy recovery.

For more news, updates and information on the South African plastics industry, follow us on Facebook, Twitter, Instagram, YouTube, LinkedIn and Pinterest.

PVC plastic successes in South Africa

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Polyvinyl chloride (PVC) is the fifth most-widely recycled polymer in South Africa. This plastic is strong, durable and can come in three forms – rigid, flexible and liquid. PVC is considered to be one of the most versatile thermoplastics and it is recyclable in South Africa. It can be recycled into numerous products, making it a valuable polymer for the economy.

South Africa has some of the highest recycling rates in the world – just under 21 000 tonnes of PVC plastic was recycled in 2018 alone. Of this volume, most of the PVC plastic came from gumboots, cables, hosepipes, plumbing pipes, conduit and gutters. These materials are mainly recycled into shoe soles, car mats and plastic speed humps.

PVC plastic recycling is a successful industry

PVC recyclate is currently in high demand due to its various applications and low energy requirements. This plastic is inherently flame-resistant and is impermeable to liquids. PVC is cost-effective to manufacture and, because of its versatility, it is an abundant plastic polymer. It is widely used in the construction, irrigation, medical, mining and motoring industry as a result of these properties.

PVC can also be recycled into various rigid, flexible and liquid products, including rubber shoes, flooring, trays, mats, insulation, raincoats and many more. The clothing and footwear industry purchases the majority portion of PVC recyclate, followed by the construction and agriculture sectors. This polymer has many uses as a recycled material in various industries in South Africa.

PVC has a number of beneficial properties

PVC is a popular plastic material because of its advantageous properties. During the manufacturing process, chlorine is obtained from ordinary salt and is chemically combined with ethylene, which is derived from coal in South Africa. PVC is always compounded with additives to give it a range of properties, such as rigidity, flexibility, fire resistance and liquidity. 

PVC has excellent resistance to wear and tear, making it ideal for products that need to withstand hard usage over many years. It is lightweight, cost-effective and requires little energy to manufacture. PVC is highly valuable in this regard as it supports economic development and the environment, unlike many plastic alternatives. These properties make PVC a popular plastic polymer. It is widely recycled in South Africa thanks to our strong and resilient recycling industry. For more information on South Africa’s vinyls industry, visit SAVinyls.co.za

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Plastics SA represents all sectors of the South African plastics industry. ​Together with our associations, we play an active role in the growth and development of the industry and strive to address plastics related issues, influence role-players and make plastics the material of choice.

​Plastics SA has been mandated to ensure a vibrant and sustainable plastics industry in South Africa. The plastics sector is uniquely placed to meet the needs of a sustainable society and to deliver solutions to many challenges such as recycling, climate change, water scarcity, resource usage and energy recovery.

For more news, updates and information on the South African plastics industry, follow us on Facebook, Twitter, Instagram, YouTube, LinkedIn and Pinterest.

How PE-HD packaging is recycled in South Africa

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High-density polyethylene (PE-HD) is a commonly used packaging polymer in South Africa. It is widely used to manufacture milk bottles, plastic crates, drums, irrigation equipment and cosmetic bottles. PE-HD is easy to recycle and has many beneficial uses – making it the third-most-popular packaging material in the country.

Most of the plastics used for packaging applications are mechanically recycled in South Africa. These materials are often picked, sorted and washed by hand before being processed. PE-HD follows a similar process when it is sent to a recycling facility to be turned into recycled plastic granules.

How PE-HD is recycled

Firstly, discarded PE-HD packaging is collected by waste management companies and informal waste pickers working at landfills. They source and collect the plastic before bailing them into bundles for transport. These bundles of PE-HD waste are then taken to recycling facilities where the process begins. 

The PE-HD bundles are undone and the plastic is separated by grade. Due to the many applications and products made using PE-HD, the waste will have various qualities. The plastic waste is cleaned thoroughly to remove any dirt, debris and contaminants. This makes the PE-HD refuse safe for processing and ensures that the recyclate batch is pure. Any contaminants or dirt could spoil the entire batch and ruin the quality of the end product.

The PE-HD waste is then fed onto a conveyor belt where it is sent to various stations in the recycling facility. The first stop is the granulator that shreds the plastic into smaller particles. These particles are sent to a high-temperature oven that melts them into a sort of resin. This PE-HD resin is extruded and cooled before being chopped into small pellets.

These pellets of PE-HD plastic are sold to manufacturers, who can then use them to create new products. PE-HD is commonly used for blow mould processes, so the pellets are melted into a sheet of soft plastic before being injected into a mould and shaped under pressure. Recycled PE-HD is used to manufacture numerous durable products, such as plastic toys, benches and crates.

PE-HD packaging can be reused in the home

This polymer is highly durable and can withstand a lot of wear and tear. Consumers should always aim to reuse their PE-HD containers and products before discarding them. Milk bottles can be washed and reused to store water and other liquids. Grocery bags made from PE-HD can be used again and again when visiting the supermarkets. 

Household containers and shampoo bottles can be used to store various products in the home. The strength of this polymer lends itself to a lifetime of reuse, making PE-HD a valuable plastic, especially when it comes to packaging. By reusing these products, consumers can save a lot of money in the long run. If discarding PE-HD is necessary, at least it can be recycled easily and the end products are just as strong and durable.

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Plastics SA represents all sectors of the South African plastics industry. ​Together with our associations, we play an active role in the growth and development of the industry and strive to address plastics related issues, influence role-players and make plastics the material of choice.

​Plastics SA has been mandated to ensure a vibrant and sustainable plastics industry in South Africa. The plastics sector is uniquely placed to meet the needs of a sustainable society and to deliver solutions to many challenges such as recycling, climate change, water scarcity, resource usage and energy recovery.

For more news, updates and information on the South African plastics industry, follow us on Facebook, Twitter, Instagram, YouTube, LinkedIn and Pinterest.

PE-HD plastic packaging successes

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High-density polyethylene (PE-HD) is the third most-widely recycled polymer in South Africa. This plastic is strong, scratch-resistant and non-toxic, making it ideal for use in the beverage and packaging industry. PE-HD is an abundant material and is quite easy to recycle in South Africa. It can be turned into numerous recycled products, making it a valuable polymer that can be reused again and again.

South Africa has some of the highest recycling rates in the world – 63 038 tonnes of PE-HD plastic was recycled in 2018 alone. Of this volume, most of the PE-HD plastic came in the form of milk bottles, plastic crates and plastic drums. These materials are mainly recycled into carrier bags for grocery stores and supermarket chains.

PE-HD plastic recycling is a successful industry

PE-HD recyclate is currently in high demand due to its durability. Although recycled PE-HD is not suitable for food contact applications (like the virgin polymer is), there is a great need for the recyclate in the agricultural industry. The main bulk of PE-HD recyclate is used to manufacture irrigation pipes, feeding troughs, fence poles and weather covers for the farming sector.

PE-HD can also be recycled into various flexible packaging products, including bin liners, recycled grocery bags and wood bags. The mining industry also accounts for a large portion of PE-HD recyclate, followed by the rigid packaging and construction sectors. This polymer has a variety of uses as a recycled material in various industries in South Africa.

PE-HD has a number of beneficial properties

PE-HD is an ideal packaging material because of its unique properties. It is produced from the polymerisation of ethylene at high temperatures, making it dense and robust. It is a highly crystalline polymer with strong bonds between molecules. These properties make PE-HD a dense plastic with high strength, high temperature resistance and excellent chemical resistance.

PE-HD has excellent corrosion and scratch resistance, making it ideal for products that need to withstand wear and tear or contain harsh chemicals. It is a lightweight and non-toxic plastic that lends itself to many applications in the packaging industry and a number of other sectors. These properties make PE-HD a popular plastic polymer. It is widely recycled in South Africa thanks to our strong and resilient recycling industry.

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Plastics SA represents all sectors of the South African plastics industry. ​Together with our associations, we play an active role in the growth and development of the industry and strive to address plastics related issues, influence role-players and make plastics the material of choice.

​Plastics SA has been mandated to ensure a vibrant and sustainable plastics industry in South Africa. The plastics sector is uniquely placed to meet the needs of a sustainable society and to deliver solutions to many challenges such as recycling, climate change, water scarcity, resource usage and energy recovery.

For more news, updates and information on the South African plastics industry, follow us on Facebook, Twitter, Instagram, YouTube, LinkedIn and Pinterest.

How PET packaging is recycled in South Africa

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Polyethylene terephthalate (PET) is a common packaging polymer around the world. In South Africa, it is widely used to manufacture beverage bottles, vegetable punnets, yoghurt cups and even clothing. PET is easy to recycle and has many beneficial uses – making it the second-most popular packaging material in the country.

Most of the plastics used for various packaging applications are mechanically recycled in South Africa. These materials are often picked, sorted and washed by hand before being processed. However, PET is different. Owing to the volume of PET recyclable waste in South Africa, many recycling facilities use technology to sort and process this polymer.

PET is recycled using automated technology

Discarded PET packaging is collected by waste management companies and informal waste pickers working at landfills. They source and collect the PET plastic before bailing them into dense packs for transport. These bundles of plastic waste are then taken to recycling facilities where the process begins. The bails are fed onto a production line that first passes under strong magnets to remove any metal contaminants.

Next, the PET plastic is fed to a hot washer that removes sand, dirt and oils. The labels on beverage bottles are also removed in this washer. These labels are collected and sent to another recycling production line. The cleaned PET packaging is then fed along a conveyor and scanned using high-speed optical sensors and infrared cameras to sort the waste. 

These sensors detect the type and colour of the PET waste, sorting it into batches of clear, green, brown and mixed colours. It is necessary to sort the plastic by colour as this results in a recyclate with consistent colours at the end of the process. If brown bottles were mixed with green ones, the batch would come out a dirty olive colour. 

Once sorted by colour, these bails of recyclate are sent to a granulator to be turned into small flakes. These flakes are then washed in three stages to remove any residual contaminants and sticky label fragments. The flakes are sent to a heater, which dries them, before being fed to a high-temperature oven to melt. This melted PET resin is extruded (stretched into long strands), cooled and chopped into small pellets. 

These pellets of plastic are sold to manufacturers, who can then use the recycled PET (rPET) to create new beverage bottles. These rPET fibres are also used to manufacture a variety of products, such as polyester clothing, carpeting, underbody shields for vehicles and recycled PET packaging products.

Other methods of recycling PET packaging

The Coca-Cola Company is trying to find more sustainable ways of recycling its PET bottles. It has started to chemically recycle its plastic bottles. This process breaks the polymer down into its basic molecules, separating the colourants, contaminants and impurities at the same time. The result is a number of near-pure products that can be processed back into PET packaging or used for other applications.

While this chemical recycling process is only being trialled in Europe, it could make its way to South Africa in the near future. Right now, South Africa has some of the highest recycling rates in the world – beating Europe by over 15%. PET is one of the easiest plastics to recycle and it can be processed again and again. This has numerous economic and environmental benefits if the plastic waste is disposed of responsibly.

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Plastics SA represents all sectors of the South African plastics industry. ​Together with our associations, we play an active role in the growth and development of the industry and strive to address plastics related issues, influence role-players and make plastics the material of choice.

​Plastics SA has been mandated to ensure a vibrant and sustainable plastics industry in South Africa. The plastics sector is uniquely placed to meet the needs of a sustainable society and to deliver solutions to many challenges such as recycling, climate change, water scarcity, resource usage and energy recovery.

For more news, updates and information on the South African plastics industry, follow us on Facebook, Twitter, Instagram, YouTube, LinkedIn and Pinterest.