All About Plastics: Polystyrene facts

What is PS?

Polystyrene is a lightweight polymer that comes in two types; high-impact polystyrene (HIPS) and expandable polystyrene (PS-E or EPS). It was first sold commercially in the 1930s as an economic plastic to enhance food hygiene and extend product shelf-lives. PS is commonly used in the food and beverage industry as takeaway containers, vegetable punnets, disposable cutlery and plastic cups. PS is also recycled into lightweight cement blocks for the building industry.

Its lightweight nature makes PS an energy-efficient plastic to produce with a low carbon footprint. This plastic is in high demand by recyclers as it is used to manufacture seedling trays, combs, rulers, picture frames and clothing hangers. It is the sixth-most processed polymer by South African recycling facilities. Due to the well-established waste collection network and the fact that plastic food and drink containers form a large portion of our waste, 5572 tonnes of lightweight polystyrene packaging were recycled in 2018 alone.

Benefits of PS packaging

PS has numerous unique characteristics that make it a valuable packaging material. The two types of polystyrene have different applications. HIPS is a transparent and semi-flexible plastic that is used to make fruit and vegetable containers (like grape punnets) as well as CD cases. PS-E is a foam-like polymer that is used to make vending cups, meat trays (like boerewors punnets) and cooler boxes.

PS is heat-resistant and acts as a good insulator – hence its widespread use in the food and beverage sectors. It is fairly easy to recycle and can even improve the aeration in landfills if it is not sent to a recycling facility. The furniture and domestic housewares markets are the two largest consumers of PS recyclate.

PS is non-toxic and non-reactive, so it can be used in food and beverage contact applications without affecting the consumer. These characteristics and benefits make PS a highly-valuable plastic packaging material in South Africa.

What is Polypropylene?

Plastic packaging keeps our goods protected, and is vital for the functioning of daily life. Plastics have many advantages, including cost-effective production and being easy to recycle and reuse. Plastics need to be recycled properly in order to maximise their economic value and to minimise their environmental impact.

The material identification codes are numerical symbols from one to seven that are used to identify the types of plastic.

This coding system is used around the globe by recyclers, waste management companies and plastics manufacturers. All plastic packaging should display these material identification codes.

What is PP?

PP is a hardy, flexible and versatile polymer that is used to manufacture a variety of moulded products, such as dairy tubs for butter and ice cream, plastic furniture, buckets, car bumpers, fibres and woven cloth. PP is the fourth-most commonly recycled polymer in South Africa due to its various applications in daily life.

Polypropylene is a member of a group of plastics known as polyolefins. Structurally, it is similar to polyethylene, the difference being that every other carbon in the backbone chain has a methyl group attached to it. Its durability and flexibility make it the perfect polymer for packaging and woven products. Recycling figures for PP over the past five years have shown steady growth, year-on-year. This can be attributed to the fact that more applications are being developed for PP and that a well-established collection network exists.

Benefits of PP packaging

It is one of the most widely-used plastics in everyday life. PP holds colour well, doesn’t absorb water and is ideal for such robust applications as moulded luggage and storage boxes, woven bags and carpet backings, houseware and tools. Its flexibility also allows plastics manufacturers to make hinged products from PP, such as clip-on lids for plastic containers.

PP is a non-toxic and non-reactive plastic, so it can be used in the food and beverage industry to store goods for consumption. The hollow nature of the fibre gives it excellent water (and sweat) absorption properties in clothing and other woven fabrics. These characteristics and benefits make PP a highly valuable plastic packaging material and one of the most recycled polymers in South Africa.

All About Plastics: What is PE-LD?

Plastics are highly valuable materials that make modern life possible. Plastic packaging has many advantages, including affordable production and ease of recycling and reuse. Plastics need to be recycled properly in order to maximise their economic value and to minimise their environmental impact.

Find out more about the various polymers, their benefits and their recyclability properties, including what products can be made from recycled plastic. The material identification codes are numerical symbols from one to seven that are used to identify the types of plastic.

This coding system is used around the globe by recyclers, waste management companies and plastics manufacturers. It enables them to separate and sort plastics so that they can be processed according to the main polymer present. All plastic packaging should display these material identification codes. The fourth polymer used for plastic packaging is low-density polyethylene (PE-LD or LDPE).

What is PE-LD?

PE-LD is a flexible and low-weight form of polyethylene that is used to manufacture a variety of plastic bags, wraps, toys, phone cables and storage tanks. PE-LD is the most commonly recycled polymer in South Africa due to its multiple applications for daily life. Just under 120 000 tonnes of PE-LD were processed and recycled in South African facilities during the 2018 financial year.

Its flexibility and durability make it ideal for packaging and bags that need to be lightweight but reusable. This plastic is in high demand by recyclers as it is used to manufacture bin liners, construction film, furniture covers and many types of plastic bags. The substantial growth in the recycling of PE-LD can be attributed to the fact that barriers to entry are fairly low and a well-established collection network exists.

Benefits of PE-LD packaging

PE-LD has numerous unique characteristics that make it a valuable packaging material. It differs from normal polyethylene because it has a lower molecular weight which makes it lighter and more flexible – less dense than conventional polyethylene. All polyethylene polymers have a whitish colour and are semi-crystalline, but PE-LD is more flexible.

It is ideal for manufacturing plastics bags, sheets, films, tubes, sachets and cables. PE-LD recycling has a 100% conversion rate when processing plastic bags into new plastic bags – there is no wastage at all. The flexible packaging market is also the largest consumer of plastic recyclate – 19% of the South African market for recycled plastic is for flexible packaging. This means that PE-LD is a highly sought after material for recyclers and packaging manufacturers.

PE-LD is non-toxic and non-reactive, so it can be used in the food and beverage industry to shrink-wrap and store produce for consumption. These characteristics and benefits make PE-LD one of the most valuable plastic packaging materials in the world and the number one most recycled polymer in South Africa.

All About Plastics: What is PVC?

What is PVC?

PVC is one of the most popular and oldest thermoplastic polymers in the world. It was discovered twice in the 1800s; first by Henry Regnault in 1838 and again by Eugen Baumann in 1872. PVC was first sold commercially by BFGoodrich in the 1920s. Most other polymers were only discovered in the 1940s and 1950s.

There are three forms of PVC; rigid, flexible and liquid. The rigid and flexible variants are by far the most common form, having various applications in a number of industries. Rigid PVC is most commonly used in the irrigation and construction sectors, whereas flexible PVC is widely used in the medical and clothing industries.

Rigid PVC is used to manufacture irrigation pipes, conduit, gutters, pharmaceutical bottles, and fridge magnets. Flexible PVC is used to produce drip bags, electrical insulation, vehicle dashboard skins, gumboots, safety gloves, garden hoses and packaging films. The polymer is highly durable and cost-efficient to produce, requiring minimal amounts of energy.

Benefits of PVC

PVC has numerous unique characteristics that make it a valuable packaging and plastic material. It is highly resistant to environmental degradation, including wear and tear, chemicals and alkaline substances. It is cheap to produce and requires little energy in the process, making it an economically-beneficial polymer.

PVC has a high density and good tensile strength, especially the rigid form. This makes it a popular polymer for the construction and irrigation sectors, where the plastic needs to be able to withstand impacts and hard use. Its high resistance to chemicals and heat also makes it a valuable polymer. PVC is inherently flame-resistant and impermeable to liquids.

All PVC pipes manufactured in South Africa have been lead-free since 2006 after local manufacturers belonging to the Southern African Plastic Pipe Manufacturers Association (SAPPMA) voluntarily, but at great cost to the industry, accepted a policy of heavy metal-free stabilizers for the manufacture of PVC pipes based on health and environmental considerations.

As a member of the Southern African Vinyls Association (SAVA), SAPPMA is also one of the signatories of the Association’s Product Stewardship Commitment (PSC) a voluntary programme aimed at ensuring that all heavy metal additives (primarily lead) are removed from their workplace environments

These characteristics of PVC make it a versatile and highly useful plastic material. It is easy to recycle and is readily available, making it a valuable polymer for the recycling industry. All PVC plastic should be reused, upcycled or sent to a recycling facility when no longer needed. It should never be sent to landfills or dumped in the environment.

For more information, visit SAVinyls.co.za

 

All About Plastics… What is PE-HD?

To understand more about plastic packaging, we will shed some light on the different types of plastic, their benefits and their recyclability properties, including what products can be made from recycled plastic. We will go according to the material identification codes found on plastics. These are numerical symbols from one to seven that are used to identify the type of plastic.

This coding system is used around the world by recyclers. It enables them to separate and sort plastics so that they can be processed according to the main polymer present. All plastic packaging should display these material identification codes. The second polymer used for plastic packaging is high-density polyethylene (PE-HD or HDPE).

What is PE-HD?

PE-HD is a hard and strong form of polyethylene that is used to manufacture milk bottles, fruit juice bottles, plastic drums, buckets, crates, bins and shampoo bottles. PE-HD is widely recycled in South Africa and has some of the highest recycling rates. Its strength and durability make it ideal for products and packaging that need to withstand wear and tear.

PE-HD was the third-most recycled polymer in South Africa during the last financial year. Over 63 000 tonnes of PE-HD were processed in South African recycling facilities in 2018 alone. This plastic is in high demand by recyclers as it is used to manufacture recycled carrier bags for supermarkets and stores around the country.

Benefits of PE-HD packaging

PE-HD has numerous unique characteristics that make it a valuable packaging material. It differs from normal polyethylene because it has a higher molecular weight which makes it heavier per volume – denser than conventional polyethylene. All polyethylene polymers have a whitish colour and are semi-crystalline, but PE-HD is more rigid and durable.

It is ideal for manufacturing thermoformed plastic moulds, just as milk bottles, buckets and helmets. PE-HD is very resistant to high temperatures; it does not melt easily. This makes it ideal for containers that carry hot liquids, such as kettles and pipelines. This polymer also has extreme cut and wear resistance, making it one of the most durable packaging plastics available.

PE-HD is highly resistant to chemicals, too. It is non-toxic and non-reactive, so it can be used in the food and beverage industry to store produce. This polymer has many uses, from packaging and agriculture to construction and homeware. These characteristics and benefits make PE-HD one of the most valuable plastic packaging materials in the world.

 

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All about Plastics – What is PET?

Plastic packaging is a valuable part of any product, whether it is food, electronics, household goods or medicine. The packaging keeps the product safe and fresh, ensuring that it remains in perfect condition until opened. The manner in which society disposes of these materials is important; plastic packaging should be recycled wherever possible. To understand more about plastic packaging, we will shed some light on the different types of plastic, their benefits and their recyclability properties, including what products can be made from recycled plastic. We will go according to the material identification codes found on plastics. These are numerical symbols from one to seven that are used to identify the type of plastic. This coding system is used around the world by recyclers. It enables them to separate and sort plastics so that they can be processed according to the main polymer present. All plastic packaging should display these material identification codes. The first polymer used for plastic packaging is polyethylene terephthalate (PET).

What is PET?

PET is one of the most common polymers used for plastic packaging. It is mainly known for its use in the food and beverage industry. PET is used to make carbonated drink bottles, water bottles, plastic jars, vegetable punnets, food trays and strapping tape. It is also used in the textile industry (known as polyester). PET is a strong and durable plastic that can be flexible if stretched thinly. PET is widely recycled in South Africa – it has some of the highest recycling rates of any polymer, due to the sheer volume of products and packaging made from PET and its ease of processing. Over 74 300 tonnes of PET were recycled in South Africa during the last financial year and these rates have been steadily increasing for the past five years.

Benefits of PET packaging

PET has numerous important characteristics that make it a valuable plastic. It is a naturally colourless and non-toxic, which means that it is ideal for use in the packaging industry as it allows consumers to see the product contained within and it does not contaminate products. It can also be easily dyed, as some beverage manufacturers do with their green or brown bottles to resemble glass bottles. PET is impermeable to liquids, which means that it is perfect for storing drinks under pressure. It also has a high strength to weight ratio, making it ideal as a protective packaging material. It will not shatter like glass jars and bottles, so PET is the most common replacement for these fragile packaging materials. Due to its lightweight nature, PET is highly economical. Less polymer is needed to create the packaging as it is strong. This results in cheaper transport costs and less energy needed for the manufacturing of PET plastic. It is a widely recycled polymer because it can retain most of its strength and flexibility characteristics after being processed. This makes recycled PET (rPET) a readily-available and inexpensive material. These characteristics and benefits make PET one of the most common plastic packaging materials in the world. ___ Plastics SA represents all sectors of the South African plastics industry. ​Together with our associations, we play an active role in the growth and development of the industry and strive to address plastics related issues, influence role-players and make plastics the material of choice. ​Plastics SA has been mandated to ensure a vibrant and sustainable plastics industry in South Africa. The plastics sector is uniquely placed to meet the needs of a sustainable society and to deliver solutions to many challenges such as recycling, climate change, water scarcity, resource usage and energy recovery. For more news, updates and information on the South African plastics industry, follow us on Facebook, Twitter, Instagram, YouTube, LinkedIn and Pinterest.

SAVA tests SA gumboots