Plastics SA aims for zero pellet waste

Plastics SA is working with plastic manufacturers to ensure that there is zero pellet, flake and powder loss. The industry will drastically reduce the chances of these small plastic particles ending up in the environment by minimising the loss of pellets and flakes in plastic factories. Reducing the volume of plastic in the environment is a core mission of Plastics SA and the industry.

Plastics SA has signed a global declaration of commitment to protect the marine ecosystem from the effects of plastic pollution. In addition, the organisation has joined an alliance of industry stakeholders that have one common goal; to prevent and eradicate plastic waste in our oceans, rivers, land and public spaces.

Spilled plastic pellets can be washed away in the rain and end up in sewers, rivers and the ocean if they are not contained on-site. They need to be swept up and contained to prevent them from blowing away in the wind or being washed into the environment.

Every employee will play a role

This drive for zero plastic pellet loss has been called ‘Operation Clean Sweep’. “When we re-launched Operation Clean Sweep in South Africa as one of our product stewardship programmes last year, our call went out to every segment of the plastics industry – to implement good housekeeping practices,” explains Plastics SA executive director Anton Hanekom.

“We need the commitment from everyone to help protect the environment and save valuable resources,” he says. This includes every single employee in the plastics industry; if true zero pellet waste is to become a reality, then plastics manufacturers will need help from every member of the workforce.

Employee education is an important part of Operation Clean Sweep. Workers are being trained and taught how to handle and dispose of spilled plastic pellets correctly. Simply placing them in a bin and sending them to landfill is not a viable solution. The pellets need to be cleaned and reused or sent to a recycling facility if they are badly damaged.

Plastic pellet waste is detrimental to business

Plastic pellet waste is bad for manufacturers, besides the negative consequences of escaped pellet loss on the environment. “Eliminating pellet, flake and powder loss is not only beneficial for the environment, but also for business performance,” says Hanekom. Pellets can pose a threat to employee safety.

If an employee slips on any small plastic beads on a factory floor, it can result in injury, absenteeism and extensive medical costs. Plastic manufacturers can face legal action and medical compensation if an employee slips on loose plastic pellets, which is why they need to be cleaned up and contained at all times.

Wasted plastic pellets also have economic disadvantages for the industry. “By ensuring that raw materials are not wasted, businesses can improve their bottom line, increase efficiency and leave a lasting legacy for future generations by helping us turn the tide on marine litter,” states Hanekom.

Managing spilled plastic pellets is a priority

While the plastics industry works towards minimising its environmental footprint, controlling waste at the source is a vital process. Managing spilled pellets and waste at plastic manufacturing facilities is a core focus for Operation Clean Sweep.

“While our ultimate goal is to help keep plastic pellets, flakes and powder out of the environment, these efforts can also help improve relations with stakeholder groups and community organisations that expect the industry to minimise its environmental footprint,” explains Hanekom.

Plastic manufacturers can improve their reputations by tackling waste and pollution at the source – in their facilities. Managing this waste and taking an active stance against pollution will also help to improve investment opportunities for plastic manufacturers. Small acts such as cleaning up spilled pellets and recycling waste will help to save the environment and prevent further problems in the future.


Plastics SA represents all sectors of the South African plastics industry. ​Together with our associations, we play an active role in the growth and development of the industry and strive to address plastics related issues, influence role-players and make plastics the material of choice.

​Plastics SA has been mandated to ensure a vibrant and sustainable plastics industry in South Africa. The plastics sector is uniquely placed to meet the needs of a sustainable society and to deliver solutions to many challenges such as recycling, climate change, water scarcity, resource usage and energy recovery.

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